
Ep. 186 - Automation Leadership: Controls, IT/OT Convergence, and Manufacturing Insights w/ Alicia
12/05/24 • 65 min
1 Listener
This week, Dave and Vlad are thrilled to be joined by Alicia Lomas, a powerhouse in manufacturing, automation, and leadership. Alicia shares her inspiring journey from studying chemical engineering to becoming a key figure in the controls and automation world. Along the way, she has worked with major brands like Chobani, where she helped revamp and optimize operations, and fast-paced startups like Redwood Materials, where she built automation teams and delivered large-scale projects. With years of hands-on experience in both legacy manufacturing environments and cutting-edge greenfield facilities, Alicia brings a wealth of knowledge to this conversation.
In this episode, Alicia opens up about her transition from process engineering to controls engineering and the lessons learned while navigating these fields. She explains how mentors shaped her career, how she tackled the steep learning curves of PLC programming, and why curiosity and emotional intelligence are essential for success in automation. Alicia also talks about her experience building high-performing technical teams, hiring engineers from diverse backgrounds, and fostering a culture of mentorship and growth.
We take a deep dive into the complexities of choosing the right control platforms, including Alicia’s candid comparison of Siemens and Rockwell, and her decision-making process when leading automation strategy for a startup. She also discusses the importance of data collection, MES systems, and predictive maintenance, emphasizing how organizations can start small and scale their digital transformation efforts over time.
Alicia shares her thoughts on the convergence of IT and OT, the future of automation, and how collaboration between controls engineers, software developers, and IT professionals will shape the industry. Her optimism for the future is inspiring, as she envisions a world where technology, processes, and people come together to solve complex manufacturing challenges.
Whether you’re an automation veteran, a newcomer to the industry, or simply curious about the future of manufacturing, this episode is packed with actionable insights, career advice, and thought-provoking discussions.
📖 Book Recommendation:
Reboot: Leadership and the Art of Growing Up by Jerry Colonna – A must-read for anyone looking to lead with empathy, integrity, and self-awareness in today’s fast-paced world.
💬 Join the Conversation:
We’d love to hear from you! What trends are you seeing in the automation industry? How do you see IT/OT convergence playing a role in the factories of the future? Share your thoughts and experiences in the comments below.
👉 Connect with Alicia on LinkedIn: Alicia Lomas
👉 Follow Manufacturing Hub for more episodes and insights!
Don’t forget to like, comment, and subscribe to our channel to stay updated on the latest conversations with industry leaders. Hit the bell 🔔 to never miss an episode!
Thank you for tuning in to Manufacturing Hub. See you next week!
******
Connect with Us
This week, Dave and Vlad are thrilled to be joined by Alicia Lomas, a powerhouse in manufacturing, automation, and leadership. Alicia shares her inspiring journey from studying chemical engineering to becoming a key figure in the controls and automation world. Along the way, she has worked with major brands like Chobani, where she helped revamp and optimize operations, and fast-paced startups like Redwood Materials, where she built automation teams and delivered large-scale projects. With years of hands-on experience in both legacy manufacturing environments and cutting-edge greenfield facilities, Alicia brings a wealth of knowledge to this conversation.
In this episode, Alicia opens up about her transition from process engineering to controls engineering and the lessons learned while navigating these fields. She explains how mentors shaped her career, how she tackled the steep learning curves of PLC programming, and why curiosity and emotional intelligence are essential for success in automation. Alicia also talks about her experience building high-performing technical teams, hiring engineers from diverse backgrounds, and fostering a culture of mentorship and growth.
We take a deep dive into the complexities of choosing the right control platforms, including Alicia’s candid comparison of Siemens and Rockwell, and her decision-making process when leading automation strategy for a startup. She also discusses the importance of data collection, MES systems, and predictive maintenance, emphasizing how organizations can start small and scale their digital transformation efforts over time.
Alicia shares her thoughts on the convergence of IT and OT, the future of automation, and how collaboration between controls engineers, software developers, and IT professionals will shape the industry. Her optimism for the future is inspiring, as she envisions a world where technology, processes, and people come together to solve complex manufacturing challenges.
Whether you’re an automation veteran, a newcomer to the industry, or simply curious about the future of manufacturing, this episode is packed with actionable insights, career advice, and thought-provoking discussions.
📖 Book Recommendation:
Reboot: Leadership and the Art of Growing Up by Jerry Colonna – A must-read for anyone looking to lead with empathy, integrity, and self-awareness in today’s fast-paced world.
💬 Join the Conversation:
We’d love to hear from you! What trends are you seeing in the automation industry? How do you see IT/OT convergence playing a role in the factories of the future? Share your thoughts and experiences in the comments below.
👉 Connect with Alicia on LinkedIn: Alicia Lomas
👉 Follow Manufacturing Hub for more episodes and insights!
Don’t forget to like, comment, and subscribe to our channel to stay updated on the latest conversations with industry leaders. Hit the bell 🔔 to never miss an episode!
Thank you for tuning in to Manufacturing Hub. See you next week!
******
Connect with Us
Previous Episode

Ep. 184 - ICS Cybersecurity Explained Challenges, Best Practices, and Future Trends with Jason Waits
In this in-depth conversation, Jason Waits, Chief Information Security Officer (CISO) at Inductive Automation, provides a comprehensive exploration of Industrial Control System (ICS) cybersecurity. With decades of experience securing critical infrastructure and navigating the complexities of Operational Technology (OT) environments, Jason offers actionable insights into the current state and future of cybersecurity in industrial sectors like manufacturing, energy, and water treatment.
The discussion begins with an overview of what makes ICS cybersecurity distinct from traditional IT security. Jason explains how OT systems prioritize availability and safety, presenting unique challenges compared to the confidentiality-driven focus of IT. The conversation highlights key vulnerabilities in ICS environments, such as legacy systems that lack modern security features, poorly designed protocols without encryption, and the risks posed by IT/OT convergence.
Jason dives into common attack vectors, including social engineering (phishing), lateral movement from IT to OT networks, and physical access breaches. He explores real-world case studies like the Colonial Pipeline ransomware attack, the Oldsmar water treatment plant hack, and the Stuxnet worm, illustrating how these vulnerabilities have been exploited and the lessons they offer for building stronger defenses.
The video also emphasizes the critical role of compliance and standards, such as ISA/IEC 62443, the NIST Cybersecurity Framework, and CIS Controls. Jason underscores the difference between compliance and real security, advocating for a "security first, compliance second" philosophy to ensure that organizations focus on mitigating actual risks rather than merely checking regulatory boxes.
As the conversation unfolds, Jason discusses the role of vendors and OEMs in securing ICS environments, detailing how Inductive Automation uses proactive measures like Pwn2Own competitions, bug bounty programs, and detailed security hardening guides to improve the security of their products. He highlights the importance of collaboration between vendors and customers to address challenges like long equipment lifecycles and the growing adoption of cloud services.
Emerging technologies also take center stage, with Jason exploring how artificial intelligence (AI) is transforming threat detection and response, while also enabling more sophisticated attacks like personalized phishing and adaptive malware. He addresses the implications of IT/OT convergence, emphasizing the need for collaboration between traditionally siloed teams and the importance of building shared security frameworks.
For organizations looking to strengthen their cybersecurity posture, Jason offers practical steps, starting with foundational measures like asset management and configuration baselines. He explains how leveraging free resources, such as CIS Benchmarks, and creating a roadmap for cybersecurity maturity can help organizations of all sizes navigate these challenges, even with limited budgets.
Timestamps
0:00 – Introduction and Overview of ICS Cybersecurity
3:15 – Meet Jason Waits: Background and Journey to CISO
6:45 – What Is ICS Cybersecurity? Key Differences Between IT and OT
10:30 – The Importance of Availability and Safety in OT Systems
13:50 – Challenges of Legacy Systems and Long Equipment Lifecycles
17:20 – Attack Vectors: Social Engineering, Lateral Movement, and Physical Access
20:10 – Case Studies: Colonial Pipeline, Oldsmar Water Treatment Plant, and Stuxnet
25:35 – Compliance vs. Security: Jason’s “Security First, Compliance Second” Philosophy
30:00 – The Role of Vendors and OEMs in Cybersecurity
34:45 – Inductive Automation’s Approach: Pwn2Own, Bug Bounties, and Security Hardening Guides
40:00 – Emerging Technologies: AI in Threat Detection and the Risks of Sophisticated Phishing
45:10 – The Growing Adoption of Cloud in ICS and Its Implications
50:00 – IT/OT Convergence: Opportunities and Challenges
55:15 – Practical Steps for Organizations: Asset Management and Roadmaps
1:00:10 – Building a Security Culture: Collaboration Between IT and OT Teams
1:05:30 – Future Outlook: Increasing Regulations, Ransomware Risks, and Innovation
1:10:00 – Using Cybersecurity as a Competitive Advantage
1:15:00 – Closing Thoughts: The Need for Continuous Learning and Proactive Action
About Manufacturing Hub:
Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly!
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Next Episode

Ep. 187 - Data, Careers, and Determination: Jim Gavigan on Engineering, Sales, and Problem-Solving
In this episode of Manufacturing Hub, we welcome back Jim Gavigan, founder of Industrial Insight and a leading expert in time-series data and manufacturing intelligence. Jim shares his fascinating journey from starting as a physical education major to becoming a data-driven problem solver in the manufacturing industry. His career is filled with invaluable lessons and hilarious anecdotes, making this episode both insightful and entertaining.
We dive into Jim’s experiences transitioning from OT to IT, the challenges of balancing technical work with sales as a business owner, and his thoughts on the value of certifications versus hands-on learning. Jim also provides a behind-the-scenes look at the world of data historians, including his expertise with OSIsoft PI, Tableau, and Power BI, while offering advice for manufacturers looking to optimize their data.
One of the highlights of this episode is Jim’s unforgettable story about his senior project—a tale of problem-solving under pressure that shaped his approach to engineering and business. It’s a testament to the power of determination, creativity, and the willingness to learn.
Whether you're passionate about data-driven manufacturing, exploring career growth, or just looking for some inspiration, this episode has something for everyone. Don’t forget to like, comment, and subscribe to stay updated with more insights from industry experts!
Don’t forget to like, comment, and subscribe to our channel to stay updated on the latest conversations with industry leaders. Hit the bell 🔔 to never miss an episode!
Thank you for tuning in to Manufacturing Hub. See you next week!
******
Connect with Us
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