Episode 102: Lean Manufacturing with Michel Baudin

11/16/22 • 49 min

Augmented reveals the stories behind the new era of industrial operations, where technology will restore the agility of frontline workers.

In this episode of the podcast, the topic is Lean Manufacturing. Our guest is Michel Baudin, author, and owner of Takt Times Group. In this conversation, we talk about how industrial engineering equals the engineering of human work and why manufacturing and industrial engineering education needs to change because it has drifted away from industrial work and a future where manufacturing is not going away.

If you like this show, subscribe at augmentedpodcast.co. If you like this episode, you might also like Episode 84 on The Evolution of Lean with Professor Torbjørn Netland from ETH Zürich.

Augmented is a podcast for industry leaders, process engineers, and shop floor operators, hosted by futurist Trond Arne Undheim and presented by Tulip.

Follow the podcast on Twitter or LinkedIn.

Trond's Takeaway:

Lean manufacturing might mean many things, but industrial work has largely been a consistent practice over several hundred years, which is not necessarily a bad thing. Having said that, if we want to go about improving it, we might want to stay pretty close to the workforce and not sit in statistics labs far removed from it. Efficiency is tied to work practices, and they cannot be optimized beyond what the workforce can handle or want to deal with. As we attempt to be lean, whatever we mean by that, we need to remember that work is a thoroughly human endeavor.

Transcript

TROND: Welcome to another episode of the Augmented Podcast. Augmented brings industrial conversations that matter, serving up the most relevant conversations on industrial tech. Our vision is a world where technology will restore the agility of frontline workers.

Augmented is a podcast for industrial leaders, process engineers, and shop floor operators hosted by futurist Trond Arne Undheim and presented by Tulip. Michel, welcome. How are you?

MICHEL: Fine, thank you. How about yourself?

TROND: Things are good. Things are looking up. I'm excited to talk about lean manufacturing with you, having had such a rich, professional background. Michel, you're French. You originally, I think, were thinking of becoming a probability researcher, or you were actually, and then you went to Japan and studied Toyota. You have had this career in English, German, Japanese sort of consulting all the way back from 1987 onwards on exciting topics, lean manufacturing, and especially implementing it, right? The real deal.

You've authored at least four technical books that I know about. And I think you listed probably a while back, having written 900 blog posts. You've been very busy. You are the owner of the Takt Times Group, which is a consulting firm on lean manufacturing. And you love math, but you have this very interesting attitude, which we'll talk about, which is math is great, but it's not always the best communication tool. Tell me a little about that to start off. You're a probability researcher that doesn't use math; I think that's fascinating.

MICHEL: I use it, but I don't brag about it with people that it turns off. So I have to be in the closet for this because people who work in manufacturing usually focus on concrete things, things that they can see and touch, and abstraction is not something that they respond well to. So whenever you explain a principle, my approach is to state this principle and then dig into some very specific examples right away; otherwise, I'm losing the people I'm talking to. But anyway, that's what I've had to do.

TROND: So, did I capture your background okay? I mean, you've had a very international life so far. I hope it's been enjoyable and not just professional because you've spent your time in Germany, and Japan, and in the U.S., So you're really enjoying the different kinds of manufacturing environments. Or is it that you just want to be close to where it's all happening?

MICHEL: I've enjoyed living in many d...

Augmented reveals the stories behind the new era of industrial operations, where technology will restore the agility of frontline workers.

If you like this show, subscribe at augmentedpodcast.co. If you like this episode, you might also like Episode 84 on The Evolution of Lean with Professor Torbjørn Netland from ETH Zürich.

Augmented is a podcast for industry leaders, process engineers, and shop floor operators, hosted by futurist Trond Arne Undheim and presented by Tulip.

Follow the podcast on Twitter or LinkedIn.

Trond's Takeaway:

Transcript

Augmented is a podcast for industrial leaders, process engineers, and shop floor operators hosted by futurist Trond Arne Undheim and presented by Tulip. Michel, welcome. How are you?

MICHEL: Fine, thank you. How about yourself?

MICHEL: I've enjoyed living in many d...

Previous Episode

Episode 101: How Academia Shapes Manufacturing with John Hart

Augmented reveals the stories behind the new era of industrial operations, where technology will restore the agility of frontline workers.

In this episode of the podcast, the topic is "How Academia Shapes Manufacturing". Our guest is John Hart, Professor of Mechanical Engineering and Director at the Center for Advanced Production Technologies at MIT.

In this conversation, we talk about John's research on micro and nanotechnology and material science, which universities and colleges that teach manufacturing, the role of MIT in this ecosystem, and why now is a key moment in manufacturing history.

If you like this show, subscribe at augmentedpodcast.co. If you like this episode, you might also like Episode 92 on Emerging Interfaces for Human Augmentation.

Augmented is a podcast for industry leaders, process engineers, and shop floor operators, hosted by futurist Trond Arne Undheim and presented by Tulip.

Follow the podcast on Twitter or LinkedIn.

Trond's Takeaway:

There has never been a more interesting time to be in manufacturing or to watch manufacturing. The tremendous breakthroughs that we are about to witness have been made possible by a confluence of emerging technologies and startup innovations, as well as a growing awareness of the importance of building human-centric technologies.

We are indeed at a crossroads with profound challenges in the growing talent shortage, the need for workforce training, an aging industrial base, and the demands for manufacturing competency from the wider innovation ecosystem. We have to make progress fast, and innovations are just maturing to be able to do so at the scale and pace required. It will, again, be amazing to watch the manufacturing industry. Parts of it will perhaps, again, become the industry of industries.

Transcript:

TROND: Welcome to another episode of the Augmented Podcast. Augmented reveals the stories behind the new era of industrial operations where technology will restore the agility of frontline workers. Technology is changing rapidly. What's next in the digital factory, and who is leading the change? And what are the skills to learn and how to stay up to date on manufacturing and industry 4.0.

In this episode of the podcast, the topic is How Academia Shapes Manufacturing. Our guest is John Hart, Professor of Mechanical Engineering and Director at the Center for Advanced Production Technologies at MIT.

Augmented is a podcast for industrial leaders, for process engineers, and for shop floor operators hosted by futurist Trond Arne Undheim and presented by Tulip.

John, how are you? Welcome.

JOHN: I'm well, Trond. Great to see you. Thank you for having me.

TROND: Well, I'm excited to have you talking about...well, hopefully, a lot of different things, but how academia gets to shape manufacturing, this fascinating venture that is manufacturing. But you yourself, John, you grew up in Michigan, is that right? You were close to this from an early age.

JOHN: I was close to it. Yeah, I grew up in Royal Oak, Michigan, a suburb north of Detroit. If you know the Detroit Metro area, there are the mile roads, and the Detroit River is sort of Zero Mile. And I grew up between 14 and 15 Mile Roads, so in the hotbed of the good, old U.S. auto industry.

TROND: Well, exactly. Because looking a little bit at your background here, you spent quite a few years as a summer intern at General Motors before you got yourself to...or actually perhaps in the beginning, in your undergrad years from UMichigan, is that right?

JOHN: I did. After my first year at UofM, I worked as a summer intern at GM and went back a few years in a row in different roles in different areas. And honestly, when I decided to pursue a graduate degree and ended up at MIT, I thought I might just get my master's and go back and work in the auto industry, but things changed, and here we are today.

TROND: Well, here we are today. You got yourself an undergrad from UMichigan. And you worked there for a little while, I believe, but then came to MIT with a master's, Ph.D. This is way back. But you won the prize for the best doctoral thesis in micro and nanotechnology...

Next Episode

Episode 103: Human-First AI with Christopher Nguyen

Augmented reveals the stories behind the new era of industrial operations, where technology will restore the agility of frontline workers.

In this episode of the podcast, the topic is Human-First AI. Our guest is Christopher Nguyen, CEO, and Co-Founder of Aitomatic. In this conversation, we talk about the why and the how of human-first AI because it seems that digital AI is one thing, but physical AI is a whole other ballgame in terms of finding enough high-quality data to label the data correctly. The fix is to use AI to augment existing workflows. We talk about fishermen at Furuno, human operators in battery factories at Panasonic, and energy optimization at Westinghouse.

If you like this show, subscribe at augmentedpodcast.co. If you like this episode, you might also like Episode 80: The Augmenting Power of Operational Data, with Tulip's CTO, Rony Kubat.

Augmented is a podcast for industry leaders, process engineers, and shop floor operators, hosted by futurist Trond Arne Undheim and presented by Tulip.

Follow the podcast on Twitter or LinkedIn.

Trond's Takeaway:

Physical AI is much more interesting of a challenge than pure digital AI. Imagine making true improvements to the way workers accomplish their work, helping them be better, faster, and more accurate. This is the way technology is supposed to work, augmenting humans, not replacing them. In manufacturing, we need all the human workers we can find. As for what happens after the year 2100, I agree that we may have to model what that looks like. But AIs might be even more deeply embedded in the process, that's for sure.

Transcript:

TROND: Welcome to another episode of the Augmented Podcast. Augmented brings industrial conversations that matter, serving up the most relevant conversations in industrial tech. Our vision is a world where technology will restore the agility of frontline workers.

Augmented is a podcast for industrial leaders, process engineers, and for shop floor operators hosted by futurist Trond Arne Undheim and presented by Tulip.

Christopher, how are you? And welcome.

CHRISTOPHER: Hi, Trond. How are you?

TROND: I'm doing great. I thought we would jump into a pretty important subject here on human-first AI, which seems like a juxtaposition of two contradictory terms, but it might be one of the most important types of conversations that we are having these days.

I wanted to introduce you quickly before we jump into this. So here's what I've understood, and you correct me if I'm wrong, but you are originally from Vietnam. This is back in the late '70s that you then arrived in the U.S. and have spent many years in Silicon Valley mostly. Berkeley, undergrad engineering, computer science, and then Stanford Ph.D. in electrical engineering. You're a sort of a combination, I guess, of a hacker, professor, builder. Fairly typical up until this point of a very successful, accomplished sort of Silicon Valley immigrant entrepreneur, I would say, and technologist.

And then I guess Google Apps is something to point out. You were one of the first engineering directors and were part of Gmail, and Calendar, and a bunch of different apps there. But now you are the CEO and co-founder of Aitomatic. What we are here to talk about is, I guess, what you have learned even in just the last five years, which I'm thrilled to hear about. But let me ask you this first, what is the most formational and formative experience that you've had in these years? So obviously, immigrant background and then a lot of years in Silicon Valley, what does that give us?

CHRISTOPHER: I guess I can draw from a lot of events. I've always had mentors. I can point out phases of my life and one particular name that was my mentor. But I guess in my formative years, I was kind of unlucky to be a refugee but then lucky to...