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Apparently invisible. Chemistry in ceramics.

Apparently invisible. Chemistry in ceramics.

Zschimmer & Schwarz Ceramco

Aware of how complex the problems related to the world of chemistry applied to ceramic production processes can be, we want to share our knowledge with those who want to orient themselves or train for passion or profession.
Through a simple and direct language, the podcast aims to be an educational space with a focus on products, applications and processes.
The journey unfolds along the ceramic production lines.
At each stage a topic.
At each topic a critical issue.
At each critical issue, when possible, a solution.
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Top 10 Apparently invisible. Chemistry in ceramics. Episodes

Goodpods has curated a list of the 10 best Apparently invisible. Chemistry in ceramics. episodes, ranked by the number of listens and likes each episode have garnered from our listeners. If you are listening to Apparently invisible. Chemistry in ceramics. for the first time, there's no better place to start than with one of these standout episodes. If you are a fan of the show, vote for your favorite Apparently invisible. Chemistry in ceramics. episode by adding your comments to the episode page.

Apparently invisible. Chemistry in ceramics. - Digital glaze application by means of non piezoelectric systems

Digital glaze application by means of non piezoelectric systems

Apparently invisible. Chemistry in ceramics.

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02/20/23 • 11 min

In the field of ceramics, glazes are usually applied on the raw tile by means of spray “analogical” systems (airless application system).
Nevertheless, recently some new application machines have appeared on the market.
They cannot be defined as completely digital but they cannot even be comparable to traditional analogue techniques. How do they work?
What kind of features should the glaze have to be properly applied?
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Apparently invisible. Chemistry in ceramics. - Bacterial degradation of semi-finished products

Bacterial degradation of semi-finished products

Apparently invisible. Chemistry in ceramics.

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11/22/22 • 10 min

During their storage in the tanks, semi-finished products can be affected by bacterial degradations that, if they are not properly managed, may lead to application critical issues as well as to serious defects in the finished tile product, such as pinholes Just to give an example.
What kind of action must be taken to face the problem?
Is it possible to restore the right features of a bacterially compromised suspension?
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Apparently invisible. Chemistry in ceramics. - Ceramic glazes, surface tension & chemicals

Ceramic glazes, surface tension & chemicals

Apparently invisible. Chemistry in ceramics.

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02/19/24 • 10 min

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Apparently invisible. Chemistry in ceramics. - Ceramic glaze application & technical defects: the tv effect

Ceramic glaze application & technical defects: the tv effect

Apparently invisible. Chemistry in ceramics.

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04/15/24 • 12 min

Speaking of ceramic glaze applications and technical defects, one of the strangest and most interesting is the "TV effect".
It consists of a preferential migration of the glaze towards the perimeters of the tile that produces in those areas a thickening of the glaze.
The unaesthetic result is a quite regular surface swelling along the edge of the ceramic material.
A result that recalls the old cathode-ray television sets and that may be visible even after the firing cycle.
What is exactly the TV effect?
How does it manifest itself and what are the causes?
What can we finally do to prevent the problem?
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Apparently invisible. Chemistry in ceramics. - Ceramic slips & rheological behavior

Ceramic slips & rheological behavior

Apparently invisible. Chemistry in ceramics.

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02/12/24 • 13 min

In general, wet grinding systems offer best performances and best production results only when the chemical and physical features of slips are constant over the duration of the entire process.
More precisely, this happens when the main parameters of the atomized product (such as grain size, density, viscosity, and thixotropy) remain within a very short range.
However, slurries may suddenly change their rheological features during production. Sometimes drastically.
What are the main elements that may affect, positively or negatively, the proper rheology of the barbottina and what do we need to know to prevent and avoid fluctuations, therefore preserving the proper features of suspensions?
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Apparently invisible. Chemistry in ceramics. - Formaldehyde, ceramic production & environmental impact

Formaldehyde, ceramic production & environmental impact

Apparently invisible. Chemistry in ceramics.

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02/12/24 • 11 min

Formaldehyde, despite its wide use in many fields of the industrial production, in high percentage may be a serious problem.
In Ceramics, it must be carefully checked since it can seriously and negatively affect the environment.
What do we need to know about this topic?
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Apparently invisible. Chemistry in ceramics. - Excessive viscosity of the slip: causes & remedies

Excessive viscosity of the slip: causes & remedies

Apparently invisible. Chemistry in ceramics.

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04/01/24 • 12 min

Viscosity (or viscous friction coefficient) measures a substance attitude on generating friction between its layers. In other words, it defines the resistance of the fluid to its proper flow.
The barbottina's viscosity values - that is the suspension of inorganic raw materials, water and dispersants that after the atomization process will form under the weight of the presses the raw ceramic body - can sometimes rapidly and suddenly change, and grow.
In the event of an excessive or out of standard increase, many critical issues may occur, compromising the use of the watery system or even forcing producers to repeatedly stop the production line.
What are the main causes that can significantly affect the viscosity values of the slip and what do we need to know the proptly act, avoiding the worst-case scenarios?
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Apparently invisible. Chemistry in ceramics. - Ceramic suspensions & rheological behavior

Ceramic suspensions & rheological behavior

Apparently invisible. Chemistry in ceramics.

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12/29/23 • 13 min

Rheology is the science that deals with the flow and the strain rate of matter.
It’s a branch of Physics that studies the origin, the nature and the deformation’s characteristics of a matter under the influence of external forces, with particular regard to non-Newtonian liquids. Its main goal is to define the correlations between causes (forces) and effects (deformations and flows), identifying all mechanisms that are the basis of the different rheological behavior on a microscopic and molecular scale.
The episode offers an overview about the most important rheological behaviors of ceramic suspensions: barbottine, glaze and grit suspensions, engobes and inks.
All these mixtures, in fact, in order to develop a good application and avoid serious problems along the production lines, must be marked by proper rheological features.
Which ones?
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Apparently invisible. Chemistry in ceramics. - Ceramic glazes: application system, rheology & synthetic chemicals.
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09/18/23 • 14 min

Ceramic glazes can be applied by means of several technologies but the most common and popular is the airless spray system.
However, sometimes glazes can still be discharged on the raw tile by means of bell or vela systems.
Each application system required different evaluations about the glaze's rheology.
The glaze must be marked by specific properties according to the system with which is applied along the production line. The episode focuses on these differences and on the chemicals that can - or must - be used to get the proper features.
At the end, a brief focus on synthetic chemicals, very useful to prevent the proliferation of bacterial attacks before and during application.
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Apparently invisible. Chemistry in ceramics. - Process waters & critical issues

Process waters & critical issues

Apparently invisible. Chemistry in ceramics.

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12/05/22 • 9 min

Process water play a very important role within ceramic activities, being involved in a wide range of production’s steps. If on the one hand they are strictly necessary to the course of the work, they can lead on the other hand to problems when they do not fits the required production parameters.
The fourth episode of the podcast APPARENTLY INVISIBLE. CHEMISTRY IN CERAMIC, now available on the leading audio platform, is exactly focused on this topic. We talk about electrical conductivity, net and groundwater, waters clarification, sanitization, pH, depuration, tank storage...
Which are the most impotant issues?
What do we should know to prevent or minimize them?
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FAQ

How many episodes does Apparently invisible. Chemistry in ceramics. have?

Apparently invisible. Chemistry in ceramics. currently has 39 episodes available.

What topics does Apparently invisible. Chemistry in ceramics. cover?

The podcast is about Science, Podcasts and Chemistry.

What is the most popular episode on Apparently invisible. Chemistry in ceramics.?

The episode title 'Black core: origin of the problem and resolutive actions' is the most popular.

What is the average episode length on Apparently invisible. Chemistry in ceramics.?

The average episode length on Apparently invisible. Chemistry in ceramics. is 13 minutes.

How often are episodes of Apparently invisible. Chemistry in ceramics. released?

Episodes of Apparently invisible. Chemistry in ceramics. are typically released every 14 days.

When was the first episode of Apparently invisible. Chemistry in ceramics.?

The first episode of Apparently invisible. Chemistry in ceramics. was released on Nov 4, 2022.

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